Remote Monitoring of Injection Molding Machines
応用例と事例
主なポイント
Remote Monitoring Solution for Injection Molding Machines With robust data transmission and edge computing capabilities, the IG502 IoT edge gateway enables remote monitoring of distributed machines, boosting operational efficiency and simplifying facility maintenance.
背景
Injection molding machines play a vital role in producing a wide range of plastic products. However, traditional monitoring methods struggle with challenges like lack of process visibility, limited manual inspections, and delays in fault detection. To overcome these limitations, a remote monitoring solution for injection molding machines uses IoT, cloud platforms, and remote monitoring technologies. This solution enables real-time monitoring, efficient data collection, and seamless remote operations, ensuring improved performance and reliability.
顧客要件
and Remote Control
予知保全
Reports
解決
The solution includes injection molding machines, IG502 IoT edge gateway, and a remote management platform. The IG502 connects to the injection molding machine controller to collect real-time on-site data such as temperature, pressure, and lubricant levels. After filtering and preprocessing the data locally, it transmits the information to the remote management platform via dedicated protocols over the 4G network for advanced analysis and processing. Customers can access, analyze, and manage this data anytime through computers or mobile devices.
Maintenance teams can use the client platform to establish a maintenance channel with the on-site injection molding machines. They can remotely configure, debug, and upgrade the equipment, enabling remote maintenance and real-time monitoring. This approach improves operational efficiency by providing immediate insight into the machine’s status. Through predictive maintenance, issues are detected and resolved early, reducing downtime and extending the equipment’s lifespan.
利点
Protocols and Clouds
Customization
for Large Deploymen
for Continuous Ope
Capabilities
将来発売予定の製品
IG502
Compact industrial edge gateway for cellular connectivity, protocol conversion, and cloud operations.
Flexible IO
2×FE, serial, USB, MicroSD, DI/DO
接続性
Cellular/Ethernet/Wi-Fi backup, dual SIM
エッジAI
Python dev, built-in DSA service
Cloud Ops
DeviceLive remote access, batch mgmt
