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Intelligent Concrete Mixing Station Solution

Applications and Cases

IR315 industrial LTE router connecting PLCs and sensors for intelligent concrete mixing station solution

Key Takeaways

The IR315 industrial LTE router connects one or more field PLCs to form a network of concrete mixing equipment, collecting data from field controllers and sensors. Solution​ InHand delivers a remote maintenance system for concrete mixing equipment based on PLC and wireless communication technology.

Background

As large-scale infrastructure projects expand, the demand for concrete mixing equipment in the construction industry is growing rapidly. The technical performance of this equipment directly influences project quality and lifespan. However, maintaining concrete mixing stations poses several challenges. Routine upkeep, timely inspections, repairs, and component replacements require substantial effort. Traditional maintenance often relies on manufacturers’ service departments at distributed locations or involves on-site visits by company staff, leading to increased after-sales costs for manufacturers and significant disruptions to equipment users’ production schedules.

Customer Requirements

Improved Productivity
Enhance productivity and optimize workflows. Real-time monitoring and remote management reduce human intervention and errors, enabling automated control and adjustments, thus boosting production line performance and output.
Smart Management
A smart management system enhances efficiency and decision-making accuracy.
Better Safety and
Reliability
Real-time monitoring of equipment operation and key parameters allows prompt identification of anomalies and proactive alerts, minimizing risks of accidents and failures, and improving equipment reliability and operational safety.

Solution

IR315 industrial LTE router connecting PLCs to concrete mixing equipment for data collection

InHand delivers a remote maintenance system for concrete mixing equipment based on PLC and wireless communication technology. Leveraging the advanced industrial router IR315 industrial router, this solution enables real-time remote diagnostics, warnings, and maintenance of the mixing equipment, even when operators are away from the production site.

The online system consists of PLCs, the IR315, and a monitoring center. The IR315 router establishes local networks with one or multiple on-site PLCs, securely transmitting real-time data to the monitoring center for analysis and management.

Maintenance engineers can establish a secure tunnel between the on-site PLC and the InConnect remote access service. This enables them to perform fault diagnosis, remote updates, and modifications of controller programs for production line hardware, ensuring smooth operations.

Benefits

Reliable, Uninterrupted
Network Communic
With link backup and VRRP technology, the solution ensures fault-tolerant links and 24/7 online operation.
Industrial-grade
Design, Resilient in Ha
IR315 features industrial-grade components and a rugged fanless metal design, with IP30 protection, wide temperature/voltage ranges, and high EMC rating for stable operation in extreme conditions.
Unified Cloud Platform,
Effortless Remot
Integrating the InConnect remote access service, the solution allows real-time management of thousands of distributed site devices.
Globally Certified,
Globally Applied
The IR315 industrial LTE router is globally certified, meeting CE, FCC, UL, PTCRB, Verizon Wireless, and AT&T standards.

Futured Products

IR315

Industrial 5G/4G router with Wi-Fi, VPN, 5×FE, dual SIM, cloud-managed for IoT distributed deployments.

Multi-WAN

Cellular, wired, Wi-Fi access options

Backup

Multi-link backup, dual SIM, VRRP

Security

Firewall, ACL, VPN, 802.1X, certificates

Cloud

Device Manager remote monitoring

IR315

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